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The fundamentally NEW technology of producing of Zn galvanized steel sections is ON SALE.
2011-07-17 | Company news
The fundamentally NEW technology of producing of Zn galvanized steel sections is ON SALE.

“Arkada-Engineering” is the leading Russian company that designs and produces high-technology equipment for sheet metal processing.

The design-engineering department of the Company has over 50 experienced and high-qualified specialists and is considered to be one of the largest engineering departments designing sheet metal processing equipment in the World.

At present the specialists of the Company are developing the existed and designing new prospective directions of sheet steel usage in different fields.

We suppose that you will be interested in the information about new abilities on prospective and constantly growing markets of efficient building.

“Arkada-Engineering” offers for sale the fundamentally new technology of producing of Zn galvanized steel sections for plaster and stucco works.

On sale:

The patented technology of producing cut out-pulled angles (corner protecting profiles) for plaster works and beacon profiles (joints) for stucco works made of Zn galvanized steel and the new equipment set with producing capacity over 250 million running meters per year.

The main advantage of the new technology is metal saving up to 40%, higher qualitative characteristics of products.

The essential metal saving and high quality of products ensure the high competitive ability of products and great abilities for promotion on the World markets.

In case of your interest we will be glad to answer your further questions and give the detailed information.

 

The technology of cut out-pulled sections for plaster works

А. Technology

The technology designed and patented by “Arkada-Engineering” Ltd. enables to produce a new type of metal sections for plaster and stucco works. The production is based on a new technology of perforation making.

The technology allows to receive a number of conclusive advantages at final output:

The economy of metal leads to decrease in the cost price of products (from 40 % and more – angles, from 20 % and more – beacon sections),


Steel sections
Width of a tape of a prosechno-rastjazhnogo profile, mm Economy, %
Angle 20 22 43.6 (47.6)
Angle 25 27.5 40.2 (43.8)
Angle 31 27.5 52.6 (54.9)
Beacon section 6 21.17 24
Beacon section 10 32 20
  • High efficiency, more than in 10 times exceeding productivity at manufacturing apertured products with application of stamps, and more than in 3 times at use of a rotational method.
  • The improved technical and operational characteristics of finished articles.
    • High speed of installation (in connection with the geometrical features of a design — special cutting-outs, steel sections reliably also are quickly fastened to a solution)
    • Simplicity and convenience at performance of works.
  • Advanced system of products packing, providing full safety of products at a long transportation.

 

By designing the technology of cut out-pulled sections the following problems were solved:

  • Optimization of specific consumption of materials of manufacturing of cut out-pulled products (the production of sections from smaller width of preparation with preliminary executed cutting-outs at the expense of its extension with preservation of geometrical parameters of products);
  • Firmness optimization of a cut out and stretching tool at the expense of selection of a material of the tool;
  • Quality maintenance cut out-pulled products and sufficient durability in comparison with the similar products which punching in the form of round apertures receive a method of cold stamping;
  • Optimization of labor input of manufacturing of products at the expense of reception of cells of products directly as a part of the automatic transfer line, in comparison with the similar products which punching in the form of round apertures receive a method of cold stamping on stamping complexes, and also at the expense of reception from multiline preparations of several finished articles.
  • Maintenance of stability of process of roll-forming.

 

To solve the objective we have design the method of cutting-out at an angle by the special tool of the disk form with a considerable quantity of cutting edges.

 

The special configuration of a cutting edge of the tool which provided reception of the demanded size of a cell has been designed.

At researches optimization of the tool for reception of the necessary sizes of cells and crosspieces between cells has been spent.

Tool manufacturing carried out according to requirements of the developed technological process.

At technology working off performance of process of profiling without thinning of metal and surface deformation that has allowed to stabilize roll-forming process has been provided.

In a camp besides roll-forming extension of cells and cutting of multiline preparations on unary products has been executed.

Adjustment tool simultaneously leave:

  • 6 details (sections beacon mesh);
  • 1 or 5 details depending on automatic transfer line type (corners mesh).

В. Products

Angle mesh for plaster works

Technical information:

У20 У25
Width of a shelf (mm), А 20,0 25,0
Length (mm) 3000

The galvanized steel angle mesh is used for internal stamping works and serves for furnish, reinforcing, protection of external corners, gypsum cardboard partitions and facings from mechanical damages and from the subsequent strewing of a finishing layer.

The product is analogue of an angle punched, but by manufacture the new technology of reception of apertures is applied.

The available complete set of the equipment provides manufacture of an angle mesh with a shelf of 20 mm and 25 mm from the galvanized steel (release of aluminium products is possible also).

Material for manufacture of steel sections:

Steel galvanized in accordance with GOST R 52246—2004, GOST 14918—80

Beacon mesh sections for stucco works

Technical characteristics:

М6 М10
Width of a product, B (mm) 20,0 24,0
Height of a product, Н (mm) 6,0 10,0
Length (mm) 3 000

Appointment:

The beacon mesh galvanized section is used as basic directing at plastering for surface alignment. Is applied ideally exactly to cover with plaster all surface of a wall, it sets a thickness of alignment of a surface.

The available complete set of the equipment provides beacon sections manufacture 20 mm galvanized with shelves and 24 mm, height of an edge 6 mm and 10 mm accordingly.

Material for manufacture of steel sections:

Steel galvanized in accordance with GOST R 52246—2004, GOST 14918—80

The fundamentally NEW technology of producing of Zn galvanized steel sections is ON SALE. The fundamentally NEW technology of producing of Zn galvanized steel sections is ON SALE. The fundamentally NEW technology of producing of Zn galvanized steel sections is ON SALE. The fundamentally NEW technology of producing of Zn galvanized steel sections is ON SALE.
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